Rods- Our
forgings start with 300M steel that is created through a special
high pressure closed die process. This forging is completely CNC
machined to eliminate any lapping and inclusions that could be
fracture points. All rods are magnafluxed and sonic tested before
heat treat.
All rods are machined into the H-beam design by CNC to remove
maximum material with the accuracy of 1/1000th of an inch. Our
crank and pin ends are CNC drilled and bored to assure accuracy,
concentricity, and size. All radii, tapping and bushing bores are
CNC'd to eliminate inconsistencies, mistakes and improve weight
balance.
After machining, our rods are Vacuum Furnace Heat Treated,
Cryogenically Treated and Tempered for the best combination of
toughness and strength. The rods are shot peened before the ARP or
SPS-CARR bolts and AMPCO 45 Bronze pin bushings are installed and
rolled. The rods are then put into matched sets by weight.
In
Summary, the features of our rods: manufactured from U.S. Made 300M
steel forgings, which is 20% stronger than 4340 steel. The H-beam
design with a double banded cap for ultimate strength, we use
ARP2000 bolts as standard equipment (250ksi) with ARP3.5 (285ksi)
and SPS-CARR (285ksi) as optional bolts, CNC machined to eliminate
mistakes, Vacuum Furnace Heat Treated with Cryogenic Treatment,
include AMPCO 45 Bronze Pin Bushings for maximum strength with low
deformation. After final assembly, our crank and pin ends are
parallel honed to an accuracy of 50 millionths. Taking all these
features into account, you can see that we are making TOP RODS!
ARP2000 Bolts- An
exclusive, hybrid-alloy developed to deliver superior strength and
better fatigue properties. While 8740 and ARP2000 share similar
characteristics--ARP2000 is capable of achieving clamp loads in the
215,000-220,000psi range. ARP2000 is used widely in short track and
drag racing as an up-grade from 8740 chrome moly in both steel and
aluminum rods. Stress corrosion and hydrogen embrittlement are
typically not a problem, providing care is taken during
installation.
ARP3.5 (AMS5844)-
While similar to Inconel 718, these super-alloys are found in many
jet engine and aerospace applications where heat and stress attack
the life of critical components. The high cobalt content of this
alloy, while expensive, delivers a material with superior fatigue
characteristics and typically tensile strength in the 270,000psi
range. The immunity to hydrogen embrittlement and corrosion of
these materials is a significant design consideration. These
materials are primarily used in connecting rods where extremely high
loads, high RPM and endurance are important factors--Formula 1,
Winston Cup and CART applications.
SPS-CARR-
Fasteners are manufactured from a proprietarily designed material
referred to as "Multiphase". The material exhibits a minimum
ultimate tensile strength of 260,000 pounds. The related properties
of ductily and elasticity are unsurpassed in comparison to the
tensile strength. The SPS-CARR bolts meet and surpass the most
stringent testing and validation standards employed in the design of
aerospace fasteners.